Flyability

Flyability

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Flyability's Elios 3 drones enable safe, fast, and cost-effective confined space inspections — reducing costs by up to 90% across oil & gas, mining, nuclear, and more.

About

Flyability is a Swiss company specializing in collision-tolerant drone technology engineered for visual and sensor-based inspections of inaccessible and confined spaces. Their flagship product, the Elios 3, is a ruggedized indoor drone equipped with a protective cage that allows it to safely collide with and navigate around obstacles — eliminating the risk of crashing that plagues standard UAVs in tight environments. The Elios 3 supports a modular payload ecosystem including an Ultrasonic Testing (UT) Payload for remote wall-thickness measurements, a RAD Payload for radiation environments, a Surveying Payload for 3D mapping and LiDAR point clouds, and a Flammable Gas Sensor for real-time hazard detection. A Tether Power Unit enables continuous, uninterrupted flights for extended missions, while a High-Capacity Battery extends flight time by up to 50%. On the software side, Flyability offers the Inspector application for flight planning, data review, and report generation; WinCan integration for sewer and pipeline inspection workflows; and a cloud-based data management platform (Flyability Cloud) for secure sharing and team collaboration on inspection data. An AI-powered Autonomy module assists pilots with semi-automated flight in complex interiors. Flyability serves industries including oil & gas, maritime, power generation, chemicals, mining, cement, nuclear, and public infrastructure. With over 1,000 drones shipped to customers across 68 countries, Flyability is a global leader in indoor and confined space drone inspection.

Key Features

  • Collision-Tolerant Drone Design: The Elios 3's protective cage allows it to bump into walls and obstacles without crashing, making it safe for tight, complex confined spaces.
  • Modular Sensor Payloads: Interchangeable payloads — including ultrasonic thickness testing, radiation sensing, gas detection, and LiDAR surveying — turn one drone into a multi-mission inspection platform.
  • Tether Power & Extended Battery: The Tether Power Unit provides continuous electrical power for unlimited flight time, while the High-Capacity Battery option delivers up to 50% longer missions on a single charge.
  • Inspector Software & Cloud Platform: Dedicated desktop and cloud software enables flight planning, automated reporting, and secure team collaboration on all collected inspection data.
  • AI-Assisted Autonomous Flight: The Autonomy module uses onboard AI to assist pilots with semi-automated navigation in complex indoor environments, reducing operator workload.

Use Cases

  • Inspecting the interior of storage tanks, boilers, and pressure vessels in oil & gas facilities without requiring human confined space entry
  • Conducting ultrasonic wall-thickness measurements on aging industrial assets remotely using the Elios 3 UT Payload
  • Mapping and creating 3D point cloud models of hard-to-reach infrastructure such as mine shafts, tunnels, and silos
  • Performing radiation-safe visual inspections inside nuclear power plant containment structures
  • Assessing the structural condition of sewer systems, culverts, and stormwater infrastructure to prioritize maintenance

Pros

  • Dramatically Improves Inspector Safety: Eliminates the need to send personnel into confined spaces or work at height, drastically reducing risk of injury or fatality.
  • Major Cost & Downtime Reduction: Replaces days of scaffolding setup and asset downtime with hours of drone-based inspection, cutting costs by up to 90%.
  • Versatile Multi-Industry Platform: A single drone platform with swappable payloads serves oil & gas, nuclear, mining, maritime, and civil infrastructure use cases.
  • Global Support & Distribution: With distributors in 27 countries and customers in 68, Flyability offers strong worldwide deployment and support coverage.

Cons

  • High Upfront Hardware Cost: As a specialized enterprise hardware and software solution, the initial investment is significant compared to general-purpose drones or software tools.
  • Requires Pilot Training: Operators must complete dedicated training programs before flying, adding time and cost to onboarding new inspection teams.
  • Limited to Industrial/Enterprise Use Cases: The platform is purpose-built for industrial inspections and does not address broader or consumer-facing applications.

Frequently Asked Questions

What makes Flyability's drones different from standard commercial drones?

Flyability drones, like the Elios 3, feature a patented collision-tolerant protective cage that allows the drone to safely bounce off walls and obstacles without crashing — a critical capability for navigating confined spaces like tanks, boilers, and tunnels where a standard drone would be destroyed on impact.

Which industries use Flyability drones?

Flyability drones are used in oil & gas, maritime, power generation, chemical plants, mining, sewer and water infrastructure, cement production, nuclear facilities, and civil infrastructure inspection.

What software comes with the Elios 3?

The Elios 3 is paired with the Inspector desktop application for mission management and reporting, optional WinCan integration for pipeline workflows, and the Flyability Cloud platform for secure data sharing and team collaboration.

How much can Flyability reduce inspection costs?

According to Flyability, customers can reduce internal inspection costs by as much as 90% by eliminating scaffolding, reducing asset downtime from days to hours, and minimizing the need for human confined space entry.

Does Flyability offer training and support?

Yes. Flyability offers structured training programs, a Proof of Concept service, Care Packages for ongoing support, and a Training Simulator to help new pilots practice before flying the physical drone.

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